Zigma Panel
Material |
High-strength steel frame with premium plywood or propylene facing |
---|---|
Panel Heights |
150 cm, 270 cm, 330 cm |
Panel Widths |
30 cm, 45 cm, 60 cm, 75 cm, 90 cm, 120 cm, 240 cm |
Flexural Strength |
80 kN/m² (per DIN 18202 standard) |
Concrete Pressure Capacity |
Up to 80 kN/m² for columns, 60 kN/m² for walls |
Connection System |
Hammer-driven special locks for horizontal and vertical connections |
Locking Component |
DW 15 Bolt (designed to tolerate hydrostatic pressure of concrete) |
Panel Orientation |
Usable in both horizontal and vertical directions |
Modular Design |
Widths in multiples of 15 cm for compatibility with standard dimensions |
Zigma Panel Formwork: The Ultimate Solution for Concrete Construction
When it comes to building strong, efficient, and high-quality concrete structures, the Zigma panel formwork system stands out as a top choice for contractors and builders worldwide. Designed with precision and engineered for versatility, this modular formwork system is perfect for constructing foundations, walls, columns, and other flat concrete structures. Compliant with European Standards and the GSV guide, Zigma panels offer unmatched durability, ease of use, and cost-effectiveness, making them a go-to solution for modern construction projects. Whether you’re working on residential buildings, commercial complexes, or large-scale infrastructure, Zigma panel formwork delivers exceptional results every time.
Why Choose Zigma Panel Formwork?
The Zigma panel formwork system is designed to streamline construction processes while ensuring structural integrity and high-quality finishes. Its innovative features, robust construction, and flexible design make it an ideal choice for contractors looking to optimize efficiency. Here’s why Zigma panels are transforming the way concrete structures are built:
Modular and Flexible Panel Design
Zigma panels are engineered for maximum adaptability, offering a range of sizes to suit various project requirements. The panels are available in heights of 150 cm, 270 cm, 300cm and 330 cm, aligning perfectly with standard building dimensions to minimize waste and reduce the number of panels needed. The widths are designed as multiples of 15 cm, including 30 cm, 45 cm, 60 cm, 75 cm, 90 cm, 120 cm, and 240 cm, ensuring compatibility with diverse structural layouts.
This modular design allows Zigma panels to be used in both horizontal and vertical directions, providing unmatched flexibility on-site. For projects requiring speed, the 330×240 cm and 270×240 cm panels are ideal, covering large areas quickly and reducing assembly time. Multipurpose panels are also designed to enable seamless connections between several panels of one wall and the next, ensuring smooth transitions and consistent concrete finishes across complex geometries.
Robust Structural Performance
Zigma panels are built to handle the toughest construction challenges. With a flexural strength of 80 kN/m² in accordance with DIN 18202 standards, these panels can withstand significant hydrostatic pressure from concrete pours, making them suitable for walls, columns, and foundations. The system incorporates the DW 15 Bolt, a high-strength component designed to tolerate the hydrostatic pressure of concrete, ensuring stability and safety during pouring concrete. This robust construction guarantees that Zigma panels maintain their integrity even under high-pressure conditions, delivering reliable performance on every project.
Easy Assembly with Simple Locking System
One of the standout features of the Zigma panel formwork system is its user-friendly locking mechanism. Panels are connected using special locks that can be easily opened and closed with a hammer, allowing for quick and secure assembly in both horizontal and vertical orientations. This practical system minimizes the need for specialized tools or extensive training, reducing labor costs and speeding up project timelines. Contractors can set up and dismantle formwork efficiently, ensuring projects stay on schedule without compromising quality.
High-Quality Concrete Finishes
Zigma panels are designed to produce smooth, fair-faced concrete surfaces that meet the highest aesthetic and structural standards. The high-quality facing material minimizes concrete adhesion, making cleaning easier and ensuring a clean, professional finish with fewer joints. This is particularly valuable for architectural projects where visual appeal is a priority, such as landmark buildings or exposed concrete structures. The system’s design reduces the need for additional surface treatments, saving time and resources on post-pour finishing.
Key Specifications of Zigma Panels
The Zigma panel formwork system offers a variety of panel sizes to meet diverse construction needs:
- Zigma 330×240 cm
- Zigma 330×120 cm
- Zigma 330×90 cm
- Zigma 330×75 cm
- Zigma 330×60 cm
- Zigma 330×45 cm
- Zigma 300×240 cm
- Zigma 300×120 cm
- Zigma 300×90 cm
- Zigma 300×75 cm
- Zigma 300×60 cm
- Zigma 300×45 cm
- Zigma 270×240 cm
- Zigma 270×120 cm
- Zigma 270×90 cm
- Zigma 270×75 cm
- Zigma 270×60 cm
- Zigma 270×45 cm
- Zigma 270×30 cm
These sizes are carefully engineered to align with standard building dimensions, reducing the number of panels required and increasing the speed of formwork assembly. The DW 15 Bolt ensures secure connections, while the panels’ steel frames provide durability and longevity for repeated use across multiple projects.
Advantages of the Zigma Formwork System
Cost-Effective and Time-Saving
The Zigma panel formwork system is designed to optimize construction efficiency. By using large panels like the 330×240 cm and 270×240 cm, contractors can cover more surface area in less time, reducing labor costs and accelerating project timelines. The reusable nature of the panels ensures long-term cost savings, as they can be used across multiple projects without compromising performance.
Versatile Applications
Zigma panels are suitable for a wide range of construction projects, including:
- Foundations: Create strong, stable bases for buildings and infrastructure.
- Walls: Ideal for both load-bearing and non-load-bearing walls in residential and commercial structures.
- Columns: Perfect for casting vertical supports with precise dimensions and smooth finishes.
The system’s flexibility makes it a valuable asset for contractors working on diverse projects, from high-rise buildings to bridges.
Enhanced Safety and Compliance
Zigma panels are designed in accordance with European Standards and the GSV guide, ensuring compliance with strict safety and structural requirements. The robust steel frames, high-strength DW 15 Bolts, and reliable locking system provide a secure formwork setup that withstands the pressures of concrete pouring. This focus on safety gives contractors confidence in the system’s performance, even on large or complex projects.
Durability for Long-Term Use
Crafted with high-strength steel frames and premium facing materials, Zigma panels are built to last. Their durability ensures they can withstand the demands of repeated concrete pours, making them a cost-effective investment for contractors. Proper maintenance, such as cleaning panels after each use and storing them in a dry environment, extends their lifespan even further.
Why Zigma Panels Are the Smart Choice
Compared to traditional timber formwork, Zigma panels offer superior durability and reusability, eliminating issues like warping or termite damage. Unlike some aluminum systems, Zigma’s steel-framed panels provide exceptional strength for high-pressure pours, making them ideal for large-scale or heavy-duty projects. The modular design, combined with the simplicity of the hammer-driven locking system, sets Zigma apart as a practical and efficient solution for modern construction.
Whether you’re a contractor looking to streamline your workflow or a project manager aiming to deliver high-quality concrete structures, Zigma panel formwork is designed to meet your needs. Its combination of strength, flexibility, and ease of use makes it a trusted choice for construction professionals worldwide.
Get Started with Zigma Panel Formwork Today
Ready to take your construction projects to the next level? The Zigma panel formwork system is your key to faster, smarter, and more cost-effective concrete construction. Contact your trusted formwork supplier to explore the full range of Zigma panels and discover how they can transform your next project. From foundations to high-rise walls, Zigma delivers the performance and quality you need to build with confidence.
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